Acme
Exclusive!
90” Off Machine Coater Line
Operational Now!
Acme # A097840
Used 2.28 meter (90
inch) trim coating system – including coating kitchen, supercalender,
slitter-rewinder and spare rolls. Off machine coater includes unwind and
splicer, 2 Flooded Nip blade coating stations for beveled or bent blade
coating, rod coater, IR and air cap dryers, brush calenders and pope reel.
Auxiliaries include coating kitchen, 9-roll supercalender and
slitter-rewinder. This coater can apply up to 20 gsm/side and can be used to
make a wide variety of coated products. It has made grades ranging from
coated ink jet and offset papers to coated board. Currently configured for
610 m/min (2,000 fpm) but could be speeded up. This system includes all of
the major equipment needed to produce a wide variety of coated products.
Included are:
 | Beloit cartridge type
unwind that can use either reels or rolls with 6.84 HP motor |
| Beloit auto-splicer |
| Web guide |
| Single nip pull stack for
tension control into first coater |
| Mount
Hope roll |
| First coater – Beloit
Flooded Nip blade coater with 36-inch diameter backing roll and 12-inch
diameter applicator roll; stainless steel coating pan, blade beam with
air-tube blade loading and capability to run either beveled or bent blade |
| First coater dryers – Two
60-inch diameter steam cylinders, with air cap on the second cylinder |
| Pull stack |
| Mount
Hope roll |
| Second coater – Beloit
Flooded Nip blade coater with 36-inc diameter backing roll and 12-inch
diameter applicator roll; stainless steel coating pan, blade beam with
air-tube blade loading and capability to run either beveled or bent blade |
| Second coater dryers –
Three 60-inch diameter steam cylinders, with air cap on the first cylinder |
| Pull stack |
| Meyer Rod coater – can be
used for either double coating or curl control on C1S |
| Infrared dryers – four
rows of Maxon gas-fired infrared dryers |
| In-line single nip
finishing calender |
| In-line brush calender |
| Pope reel with 36-inch
diameter drum |
| Line shaft coater drive
with 150 HP GE motor prime mover |
| All framing and
structures |
| Controls are pneumatic
and relay logic |
| Slitter-rewinder:
Langston two-drum winder with pneumatic brake for tension control |
| Appleton 9-Roll
Supercalender: Maximum speed 2,000 FPM. One chilled iron top roll (24 inch
diameter by 97 inch face), four fiber rolls (16 inch diameter by 96 inch
face), three chilled iron intermediate rolls (11 inch diameter by 97 inch
face) and one chilled iron bottom king roll (28 inch diameter by 97 inch
face). |
| Spare rolls, reel spools
and core shafts:
 | 2 spare coater backing
rolls |
| 2 spare coater
applicator rolls |
| 2 spare
Fiberglas-covered paper carrying rolls |
| 1 spare rubber-covered
top roll for in-line calender |
| 8 spare filled rolls
for supercalender |
| 14 reel spools |
| 3 expandable-type core
shafts |
|
| Coating kitchen
| Three 1.05-meter
diameter by 1.3-meter high dispersion tanks with 75 HP open rotor disperser
agitators |
|
Starch/protein/polyvinyl alcohol cooking tank 1.5-meter diameter by
1.8-meter high with 7,5 HP agitator and steam heating system |
| Two coating storage
tanks |
|
| Pumps and stainless steel
piping for coater and coating preparation system |
