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| A097429 |
Used 87” (2.21M), 1000 fpm, 3-bump
paperboard coating line (off machine coating line) with turret unwind,
precalender, rod + rod + air knife coaters, 2 high velocity air dryers, two
infrared dryer systems, backside treater with rod applicator, cooling drum,
profiling steam foil decurler, hard/hot soft 3-roll finising calender, and
turret windup. Includes Siemems solid state drives and Series 7 PLC control.
Automated coating kitchen with high shear disperser, metering pumps for
additives, and Filtercel filters for all three coating stations. INcludes
spare parts and accessories. |
| A097550 |
Used 2.2 meter wide off machine coating
line to produce C2S on paper 70 – 250 gsm. Coating application from 6 to 22
gsm. Coater runs 700 MPM. System includes: rereeler; Jagenberg combi-blade
coaters; infrared (gas); float dryers (steam); two nip soft calender (350 kN/m,
220 oC); kitchen; 2 supercalenders; winders; embossing machine; sheeter; and
ream wrapper. |
| A098129 |
Used 2270 mm (89”) Jagenberg off-machine
coater running 1000 m/m, new in 1976 with new coating stations in 1986. 20
gsm maximum coat weight per side. Max reel diameter is 1900 mm. Includes: 2
combi-blade coater stations with web turn station operated for 65 – 220 gsm
base paper; 4 gas heated IR dryer units per coater; 3 Lippke QC units each
for weight and moisture; 12 cylinders with 1250 mm dia. Drying and cooling.
Overall length 60 m long, 7.5 m heigh. Out of operation Since April 2006. |
| A097840 |
Used 2.28 meter (90 inch) trim coating
system – including coating kitchen, supercalender, slitter-rewinder and
spare rolls. Off machine coater includes unwind and splicer, 2 Flooded Nip
blade coating stations for beveled or bent blade coating, rod coater, IR and
air cap dryers, brush calenders and pope reel. Auxiliaries include coating
kitchen, 9-roll supercalender and slitter-rewinder. This coater can apply up
to 20 gsm/side and can be used to make a wide variety of coated products. It
has made grades ranging from coated ink jet and offset papers to coated
board. Currently configured for 610 m/min (2,000 fpm) but could be speeded
up. This system includes all of the major equipment needed to produce a wide
variety of coated products. |
| A098233 |
Used 92” (2.34 M) off machine rod coater
installed in 1995 with both new and used equipment System ran 600 FPM and
can run up to 1200 . Capable of making SBS, CNK,CCNB, SUS and Linerboard.
(liquid water barrier; oil and grease barrier; MVTR barrier coatings;
Dyeing/Tinting; COF control coatings; heat sealable coatings; and wax
replacement coating for corrugated boxes) Laminated roll wrap was produced
from kraft linerboard with single color logo printing on the outside and
high moisture control possible. System includes: 4 rod coating stations
including 2 topside and one backside coaters with an additional coating head
on site; 2 gas fired air flotation dryers 25 and 40 feet; 2 turret unwinds
with flying splice (the primary is up to 72” dia the secondary is positioned
for lamination); full width laminator (cold or heat set glue capable); full
width single color flexo-rgaphic print station with separate gas fired air
dryer; LAS for curl and moisture control; ABB scanner for basis weight,
moisture and caliper; pope reel with bridge crane; Black Clawson rewinder to
handle up to 67” diameter feels from the coater to slit and make finished
product rolls; and coating make down area with 2 Cowles Mixers. Photos
available. |
| A097446 |
Used Voith 2400 mm (94.5") trim off
machine coater used to coat 55 - 300 gsm base paper at 700 meter per minute
of 6 - 20 gsm coating per side and capable of drying 7 gsm at 700 mpm and up
to 20 gsm at 280 mpm. System includes unwinder with automatic change system,
double head with knife system, or dynamic blade system, 3 independent drying
"bells" and 2 dryer cans 1500 mm dia., and pope reel. Also includes
Ronnigen-Petter filters added in 1990 and auto washing system. |
| A098303 |
Used 2450 mm (96") trim Beloit
off-machine coating line with size press station, flooded nip coating head,
Solaronic IR gas dryer, 6 drying cylinders, soft nip calender, Beloit pope
winder and coating kitchen. 600 M/min design speed. New 1998.
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| A097778 |
Used 98" (2550 mm) wide Allibe off
machine coating line to produce 12 to 15 gsm at 55% D.S. running at 250 mpm.
POST DRYING PART : * 1drying cylinder diam. 1800 x 2650mm - 3 bar * 1 air
dryer made by MADELEINE (1985) Perpendicula Air jet at an air velcity of
70m/sec. at 300°C gas burner MAXON of 525 kw fan for 18 000 m3/h air flow *
1 chromed dryer diam. 600mm at 3 bar * 1 drying cylinder diam. 1250mm at 3
bar * 1 drying cylinder diam. 1500mm at 3 bar ONE LINE COATER Compressing 2
coating stations Coating kitchen and pumps 1st coater made by CHAMPION type
roll bar diam. 6mm applicator roll diam. 162mm DRYING IS PERFORMED THROUGH:
1 I.R electrical dryer of ,720 kw installed 1996 ventilation and lamp
cooling via air fan of 15 000 m3/h of direct air steam to the sheet Blowing
refletor type 1 chromed drying cylinder diam. 1500mm at 3 bar 2nd COATER
made by ALLIBE - installed 1991 * Coat weight 12 to 15 gsm at 55% D.S. *
type roll bar or blade * applicator roll diam. 360mm * backing roll diam.
801mm - width 2550mm - 65PJ Equipment are dismantled - into contenairs +
wood box DRYING IS PERFORMED THROUGH: * 1 AIR dryer made by MADELEINE *
Direct air steam to the shet * Air speed 60 m/sec * Temperature 250/300°C *
Gas burner MAXON at 525 kw * Air flow : 18 000 m3/h * Drying cylinder diam.
1250mm at 3 bar pressure * 1 chromed cooling cylinder diam. 1500mm three
additional dryer cans.First coater made by Champion is a roll bar. |
| A097539 |
Used 2850 mm (112”) trim off machine
coating line manufactured by Beloit in 1964, rebuilt by Neue Bruderhaus in
1979 with upgrades through 1990. The system applied 12 gsm to 130-160 gsm
paper and 16 gsm to 200 gsm paper and above. Maximum operating speed is 700
meters per minute. The maximum production rate is 350 tons per day coating
12-16 gsm per side. The machine is equipped with 2 Beloit S-blade coaters.
The first coat is applied on the top side and the drying is achieved by 3 IR
batteries followed by a gas heated air dryer and one drying cylinder. The
bottom layer is then applied and drying is done by three sets of IR dryers
followed by a gas heated Spooner and air dryer. The final drying is achieved
over 2 drying cylinders. Prior to the on-machine soft calender, the paper
web is cooled by 2 cooling cylinders. The system is equipped with a Measurex
2002 quality control system. The main drive is a DC motor with transmission.
Full specifications are available upon request. |
| A098137 |
One (1) used 112" Jagenberg off-machine
coater. Built in 2001.Base stock: newsprint and other uncoated paper base
stock. Finished grades: coated papers ranging from No 5 to No 3 grades.
Product basis weight: 25 to 40 lb per 3,300 sq ft paper base stock 33 to 56
lb per 3,300 sq ft finished product..Design speed: 4,500 fpm maximum.
Coating: 4-8 lb/3,33 sq. ft. on top side of sheet; 4-8 lb/3,300 sq. ft. on
bottom side of sheet. Coating media: Aqueous coating colors with suitable
combination of calcium carbonate clay, and binders; coating solids: 55 -
70%. The surface of the coated web will be finished by a double calender
stack designed with a combination of a heated hard roll mated against a
specialty covered soft roll. A two-sided, on-line scanner is provided for
the coated sheet prior to the reel. |
| XBA098243 |
Used 3000mm (118”) trim Beloit Walmsley
off-machine coating system, built 1987. Products: centrefold Gloss and Matt
papers, Impress Gloss, Matt and Silk also Redan papers. Production 72,000
t/year, 3000mm deckle and speed 800 m/min. Coater speed 750 to 800 m/min,
production 10 to 20 tpd, grammage 75 to 170 gsm. The coater has a high speed
camera system fitted. Drive R/H fom the unwind. System is capable of making:
single coated Matt- Gloss of 25% and smoothness of 3.5 PPS10, grammage range
from 75 to 150, suitable for HSWO and sheet offset printing; single coated
gloss papers, gloss of 68% and a smoothness of 1.7 PPS10 grammage range from
75 TO 90, suitable for HSWO and sheet offset printing; double coated gloss
with a gloss of 80% and a smoothness of 0.8PPS10, grammage range from 100 to
170. HSWO grade also produced; double coated Silk Gloss of 35% and a
smoothness of 1.5PPS10, grammage range fom115 to 170; double coated Silk
Gloss of 35% and a smoothness of 1.5PPS10, grammage range fom115 to 170;
double coated Satin Gloss of 40% and a smoothness of 3.5 PPS10. System
includes: kitchen; pre-winder; and DC sectional drive. Coater includes:
Beloit flying splice unwind; twin BTG blade coaters; Impact IR dryer
followed by air float dryers and Spooner dryer; Measurex scanner; Beloit top
coater with Metso profiler; Marsden IR dryer; Air Float dryer; Measurex
scanner; Beloit top coater with Metso profiler; Marsden IR dryer; six Beloit
1524 mm diameter dryers, 60 psi; slitter; calender (rolls removed and not in
use); Measurex scanner; Beloit horizontal reel up; and DC sectional drive. |
| A098226 |
Used 3.02 meter trim off machine coater
originally built in the 1970s and rebuilt in the 1980’s and rebuilt again in
late 1990s. The coater was originally built by Walmsleys and rebuilt by
Beloit and others. Coater speed is up to 800 m/min. There is now a BTG twin
HSM pre-coater capable of applying 10 – 12 gsm/side at 60% solids and two
Beloit S-Matic blade coaters retrofitted in 2001 with Metso CD coat weight
control and applying 10 – 16 gsm per side, each followed by gas infra-red,
hot air air-cap and six unfelted dryer cylinders. The coater is primarily
running single and double coated woodfree publication and printing papers in
the 75 – 170 gsm range, but also single side coated woodfree label papers.
It has successfully run groundwood-containing base stock in the past and was
originally built to manufacture LWC. There is a pre-winder used to combine
two 1500mm diameter rewound machine reels into a single 2100mm reel on a
machine shell prior to the coater and a flying splice unwind. The rebuilds
in the 1980s replaced the original blade coaters with Beloit S-Matic Blade
coaters. The dryers after each coater station were also rebuilt in the 1980s
and have recently been rebuilt to be fuelled by natural gas in place of the
previous LPG. The late 1990’s rebuild focussed on the addition of the BTG
pre-coater and its associated drying equipment (Infra-red plus hot air) to
allow double coating. At the same time the drive system was upgrades to ABB
Digital. The CD coat weight profile control was also added in 2001. Wind -up
is on spools using a pope reel which follows a single-nip calender used
primarily as a pull stack for threading. The standard practice in the mill
was to rereel and cut clean slit edges between the paper machine and the off
machine coater. Coated reels were sent directly to the supercalenders unless
they had breaks, in which case they are rewound on a Masson Scott U2A
winder. Also available separately are. two sets of 10-roll supercalenders
which are fitted with flexitherm rolls, a single drum Valmet JR1000 slitter
rewinder with four rewind stations a nd three Masson Scott folio sheeters.
Coating kitchen equipment may also be available. |
| A098136 |
135-inch (3420 mm) Off Machine Coater –
C2S or 2 x C1S with In-Line Soft Nip Calender. This 135-inch (3420 mm) Off
Machine Coater has capability to apply either one coater to each side of the
sheet or double coat one side with a decurler. It has produced coated
two-side wood paper, C1S label paper (single and double coated) and wall
paper. It was originally built by KMW and started up in 1974. A major
rebuild was done in 1994 by Black Clawson and Kusters to include a 3-roll
Matte-on-Line soft nip calender and up-to-date drives and control systems.
Maximum roll width is 3420 mm (135 inches). Minimum width coated by the
current owners was 3350 mm (132 inches). Roll sizes are up to 1500 mm (60
inches) diameter on a variety of core sizes from 75 mm (3 inches) to 250 mm
(20 inches) I.D. Line speed is up to 800 m/min (2625 fpm). The line includes
a non-contact air-float turn bar between the first and second coating
stations to facilitate double coating of one side. There is also a
hydrophilic transfer roll moisturizer decurler for use when making C1S
grades. This coating line provides flexibility to produce a wide variety of
coated printing papers, coated specialty papers, and coated packaging papers
and/or coated paperboard. The coating line consists of a turret unwind for
rolls up to 1500 mm (60 inches) diameter weighing up to 5,000 kg (11,000
pounds) with flying splicer. From the unwind, the web goes to a web guide
and pull stack to control tension, then through a base stock scanner. The
first coating station is an applicator roll blade/rod/Vari-Bar coater
(metering elements can be switched) that can apply 8 – 23 gsm at 60% solids.
The first coater is equipped with a Lamort cleaning blade to keep the
backing roll clean. Drying after the first coater is done by 4 steam heated
hot air impingement dryers. There is a felted 1500 mm (60-inch) diameter
dryer cylinder to provide web tension control and a smooth sheet run. If C2S
paper is being produced, the sheet goes directly through a scanner to a pull
stack and scanner ahead of the second coater. For production of
double-coated C1S paper, the dried sheet from the first coater goes to a
non-contact air-float turn bar for inversion, then to the pull stack and
scanner before the second coater. The second coating station is an
applicator roll blade/rod/Vari-Bar coater (metering elements can be
switched) that can apply 8 – 12 gsm at 60% solids. Drying after the first
coater is done by 4 steam heated hot air impingement dryers. There is an
S-wrap over two 800 mm (30-inch) diameter cylinders following the second
coater dryers. The second S-wrap cylinder is felted. Following the S-wrap is
a infrared edge dryer unit. The sheet path then goes through a 3-roll
hydrophilic transfer roll moisturizer to provide curl control on C1S grades
and then through a moisture sensor. There is a cooling section consisting of
three 1500 mm (60-inch) diameter cylinders with the top two cylinders
felted. Calendering is done inline by a 2-nip 3-roll Kusters Matte-on-Line
soft nip calender. There is a scanner between the calender and Pope reel.
There is a Sheahan belt threading system. This coater was recently shut down
and is in excellent condition. The drive is DC sectional with 1,232.5 kW
installed power. Additional power requirements for oscillating doctors,
recirculation pumps, hood fans and other miscellaneous uses is 12 kW. Steam
consumption is 130 kg/hour. Photos and a front elevation drawing are
available. |
| A097436 |
Used 3900 mm (154") wide, 3750 mm (148")
trim off machine coater made under license from Beloit in 1984. It ran fine
paper with a basis weight of 32 - 114 gsm at 750 - 100 mpm. Final coated
40-140 gsm with coating of 11 gsm per side. This system includes: 2 blade
coaters, one for each side, type SBC application roll; front side dryers
include 2 Krieger infraredand 2 Bachofen & Maler air float dryers, plus 2
drying cylinders; back side dryers include 2 Krieger infraredand 2 Bachofen
& Maler air float dryers, plus 4 drying cylinders; unwind stand with special
device for carrying two separate paper rolls and automatic rewind stand for
finished coated paper; Accuray process control system for
thickness/moisture; and heating equipment. This line is still in operation. |
| A097437 |
Used 3.8-meter trim off machine coater
originally built in the late 1960s and rebuilt in 1990 and rebuilt again in
late 1990s. The coater was originally built by Black Clawson and rebuilt by
Beloit. Coater speed is up to 1100 m/min. Coat weight range 10 - 20 gsm/side.
It primarily ran coated publication papers in the 60 - 120 gsm range but
could run higher basis weights as required. It has successfully run
groundwood-containing base stock as lightweight as 40 gsm. The Black Clawson
turret unwind operates from reel spools. Maximum diameter of reels on the
unwind is 2185 mm. The two rebuilds in the 1990s replaced the original Black
Clawson blade coaters with Beloit Combi Blade coaters - which can be run as
either short dwell or applicator roll coaters. The dryers after each coater
station were also rebuilt in the 1990s. Following each coating station are
Impact gas-fired infrared dryers and high velocity gas-fired flotation
dryers plus 2 drying cylinders. The drying cylinders are unfelted and used
primarily for tension control and web stabilization. Wind-up is on spools
using a pope reel. Also included is a 3.8-meter trim Black Clawson rereeler
with slitters and trim removal system. Rebuild in the 1990s included a new
Reliance drive. The standard practice in the mill was to rereel and cut
clean slit edges between the paper machine and the off machine coater.
Coated reels were sent directly to the supercalenders. If there was a break
on the off machine coater, the coated reels were spliced and cleaned up on
the rereeler before going to the supercalenders. Also available seperately
are supercalenders and slitter rewinder.
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| A098056 |
Used 4020 mm (158”) wide Valmet
off-machine coating sytem which includes the following major components:
Gordistini prewinder, new 1989, 4100 mm wide with two slitters running at a
speed of 2500 mpm; trailing blade Valmet coater rebuilt by Valmet in 1991/93
with flying spice unwind and rewind, Allen Bradley drive system, Honeywell
Lippke QCS system, two air foils, 3 banks of Solaronics gas infra-red
dryers; Hunt & Moscrop super calender rebuilt by Kleinewafer in 1991 with a
vertical stack, twin Kuster “S” rolls; Jagenberg Vari-Roll 650-15 rewinder,
new 1992. Full specs available upon request. |
| A098057 |
Used 4080 mm (160”) wide Beloit Wamsley
off-machine coating system which includes the following major components:
E.D. Warburton prewinder, new 1991, 4100 mm wide, 2 slitters, with a maximum
speed or 2200 mpm; Beloit Wamsley trailing blade coater (new 1963 and
rebuilt 1995), unwind and rewind rebuilt 2003, maximum speed 1000 mpm, 2 air
foil dryers, 3 banks Solaronics gas infra-red dryers, 4 banks Impact
electric infra-red dryers, 1 Spooner horizontal air dryer, Honeywell
Experion PKS drive control system, Honeywell Measurex QCS system; Hunt &
Moscrop super calender built 1970 and rebuilt by Kleinwater in 1991 with
twin Kuster “S” rolls, max speed 800 mpm; and Jagenberg Vari-Roll 650-15
rewinder, new 1992. Full specs available upon request. |
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